Moving Bed Biofilm Reactors (MBBR)

We build wastewater systems, but we also help with designs, project management and can add in continued support too.
High Treatment Efficiency
Compact Design
Robust and Resilient
Low Energy Consumption
Simple Operation and Maintenance
Scalability
Versatility in Applications
Reduced Sludge Production
Rapid Startup
Enhanced System Longevity

Why Choose bioprocessH2O for MBBRs?

Our systems are durable, compact, and require minimal maintenance. They are also custom-built to meet the specific needs of each client.



bioprocessH2O's MBBR systems use unique biofilm media carriers that provide a protected surface area for the acclimation of bacteria. The bacteria breaks down varying elements of the wastewater, leading to a more effective filtration process. If you are familiar with our MBR systems, the carriers are used instead of the activated sludge process. Due to this and the aeration process these systems use less energy than Membrane Bioreactors, as well. The microorganisms are then sloughed off of the media and are discharged with the treated water.

Additional Features

  • High treatment efficiency: Our MBBRs can achieve high levels of BOD, COD, nitrogen, and phosphorus removal, even at high loading rates.
  • Compact footprint: Our MBBRs are more compact than other biological wastewater treatment systems, such as activated sludge systems.
  • Low energy consumption: Our MBBRs require less energy than other biological wastewater treatment systems.
  • Easy operation and maintenance: Our MBBRs are relatively easy to operate and maintain.
  • Custom-built: Our MBBR systems are guaranteed to meet your specifications.
  • Next generation media carriers: We use and supply unique biofilm media carriers for the most effective filtration and lifespan.

How MBBRs work

01

Wastewater Entry

Incoming wastewater flows into the MBBR tank and contacts the biofilm-covered carriers.
02

Biological Treatment

Microorganisms digest organic pollutants, reducing BOD, COD, nitrogen, and phosphorus.
03

Aeration & Mixing:

Oxygen is continuously supplied, and carriers are kept in motion to maximize efficiency.
04

Separation & Discharge:

Treated water is separated from the carriers and discharged.

Largest Soft Drink Producer

bioFLOW™ MBR - Upgraded Failing MBR System to Reduce BOD from 25,000 mg/L to <500 mg/L

Landfill Leachate

bioFLOW™ MBR - Removes More Than 90% Influent Parameters for Permit Compliance

Potato Processing Plant

bioFAS™ MBBR - Treatment System Removes More Than 90% of the BOD at Food & Beverage Facility

Letterkenny Army Depot

bioFAS™ MBBR - Effectively Removed 90+% of BOD While Handling Variable Flows & Loads

Cheese Producer

bioPULSE™ Membrane System - Reduced BOD More Than 90% for Permit Compliance

Key Components

  • Biofilm Carriers: Small plastic media that provide surface area for microbial growth.
  • Aeration System: Supplies oxygen needed for breaking down pollutants.
  • Mixing Mechanism: Keeps the carriers evenly distributed in the tank.
  • Tank: Proper tank sizing is crucial to achieve desired treatment goals. It ensures sufficient hydraulic retention time (HRT), allowing microorganisms enough contact time with wastewater to effectively break down pollutants.

Benefits of a MBBR

MBBR systems offer high efficiency in removing pollutants such as BOD, COD, nitrogen, and phosphorus, thanks to the continuous activity of biofilm-covered carriers. The self-regulating nature of the biofilm reduces the need for frequent maintenance, making the system reliable and easy to manage. Additionally, MBBRs are highly scalable, making them suitable for a wide range of applications—from small municipal systems to large, complex industrial facilities.

Real-World Applications

  • Industrial: Suitable for complex wastewater from sectors like food and beverage, petrochemicals, mining, pulp and paper, and landfills.
  • Municipal: Reliable for city and town wastewater systems.

Connect with Our Expert Engineers Today and Find Solutions for Your Wastewater Challenges

24/7 availability for critical support