What Causes An Overloaded Wastewater System?

There are several ways a plant operator can tell if their wastewater system is overloaded, including the use of a control system. An efficient control system will alert the operator that the system is no longer operating correctly.

Lab testing for wastewater from a overloaded water system

Diagnosis: Identifying an Overloaded Wastewater System

Efficient wastewater management is crucial for maintaining compliance and protecting the environment. Plant operators can identify an overloaded wastewater system through several methods, including the use of a robust control system. An effective control system will alert the operator when the system is no longer functioning correctly. Additionally, there are non-measurable signs that can indicate an issue, such as unusually strong odors or abnormally old-looking sludge. If the system fails to operate within its parameters, local authorities may notify you that your discharge limits have been exceeded, which can result in significant fines. This highlights the importance of having efficient controls in place to measure and consistently analyze your data.

In addition to a control system, creating an internal checklist can help standardize and simplify the process of collecting and logging data around key water metrics.

bioprocessH2O Lab

Signs & Symptoms of an Overloaded System

  • pH Levels: pH too high or too low
  • Dissolved Oxygen: Low levels
  • Biological Oxygen Demand: High levels
  • Bacterial Overgrowth: Excessive bacterial activity
  • Sludge Quality: Old or deteriorating sludge
  • Odors: Strong, unusual smells

Causes of an Overloaded Wastewater SystemUnderstanding the causes of system overload can help prevent and mitigate issues. Common causes include:

  • Changes in Plant Production: Variations in production levels can impact wastewater system capacity.
  • Introducing New Products or Processes: New processes or products can alter the composition and volume of wastewater.
  • Aging Equipment & Technology: Outdated equipment and technology can reduce system efficiency.
  • Inadequate Controls: Insufficient control mechanisms can lead to system overload and non-compliance.

If the signs and symptoms of an overloaded wastewater treatment system are missed or overlooked, the final giveaway could be a Municipality Surcharge or, worse, a system failure. Solutions and Expertise from bioprocessH2OAt bioprocessH2O, we have engineered and installed over 150 wastewater systems, helping our customers stay in compliance and protect the environment. Our team of experts can assist you in diagnosing and addressing issues related to overloaded systems, ensuring efficient operation and regulatory compliance. Feel free to contact us for more information on how we can help optimize your wastewater treatment system and prevent overloads.

by Tim Burns

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