Brochure Download: bioFLOW MBR Pilot

MBR Pilot Systems

Discover the advanced bioFLOW™ MBR Pilot System, a comprehensive skid-mounted treatment solution, ideal for determining the optimal operating conditions and performance of membrane bioreactor processes in industrial wastewater treatment.

Introduction

The bioFLOW™ Membrane Bioreactor (MBR) Pilot System is a fully-integrated, skid-mounted treatment system designed for evaluating and optimizing biological reactor and cross-flow membrane systems.
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Mounted on two 304 Stainless Steel skids, this pilot system includes a fiberglass aeration tank, a tubular ultrafiltration (UF) cross-flow membrane module, a HDPE permeate recycle tank, alongside sophisticated pH and DO control systems. With its advanced Clean-in-Place (CIP) system, chemical feed module, and a PLC-based control system, the bioFLOW™ MBR Pilot is engineered for precision and efficiency in high-strength industrial wastewater treatment.

Applications

Evaluation and Optimization of MBR Processes

High-Strength Industrial Wastewater Treatment

Precise Control of Biological Reactor Performance

Advanced Testing for Cross-Flow Membrane Systems

Pilot Scale Studies for Wastewater Treatment Design

Fabrication & Design

The bioFLOW™ MBR Pilot System is built on two robust 304 Stainless Steel skids, ensuring durability and stability. It features a fiberglass aeration tank and a high-density polyethylene (HDPE) permeate recycle tank.
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The system incorporates a tubular UF membrane module for efficient filtration, complemented by an automated dissolved oxygen (DO) control system and a precise pH control system. Additionally, the Clean-in-Place (CIP) system and chemical feed module are designed for easy maintenance and consistent performance. The entire system is controlled via a user-friendly PLC-based system, emphasizing automation and operational efficiency.

Benefits

Optimized for Industrial Use

Fully Automated System

High Flux Rates 

Durable Construction 

Precise Control Mechanisms 

Easy Maintenance 

Advanced Treatment Capabilities

Case Studies

Coca-Cola

bioFLOW™ MBR - Upgraded Failing MBR System to Reduce BOD from 25,000 mg/L to <500 mg/L

Kraft-Heinz

bioFAS™ MBBR - Three Systems across the USA reducing BOD down to Regulatory Standards

Ridge Vineyards

bioPULSE™ MBR - Reduced COD More Than 90% for Water Reuse & Vine Irrigation

Guggisberg Cheese

bioPULSE™ Membrane System - Reduced BOD More Than 90% for Permit Compliance

Pine Brook Country Club

bioFASTM (IFAS) Equipment Package that allows for below grade installation providing good esthetics as the system was installed adjacent to the golf course